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Counterfeits can
kill |
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There’s more evidence than ever before that fake
valve products and parts are detrimental to
those who purchase them. Don’t risk lives,
reliability and profits just to save a buck.
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By BDK ENGINEERING INDUSTRIES LIMITED |
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We
who live and work in societies with long, strong
histories of industrial responsibility and
regulatory compliance are accustomed to choosing
freely among a variety of sources for components
and replacement parts.
“Original” or “factory” parts come from the
company that built the machine and are
understood to be the same as those used on the
production line. Original equipment manufacturer
(OEM) components are expected to be made by the
company that supplies the factory, and therefore
equivalent to factory parts in every way but the
name. Aftermarket parts come from a variety of
sources and are trusted according to the brands
under which they are built or sold.
We’ve
chosen our parts based on real or perceived
quality, value, supplier reputation or support,
and suitability for intended purposes. Some
prove better than others, but we’ve rarely been
surprised by nonfunctioning or dangerous parts.
Maybe this is because it traditionally has taken
a significant investment in manufacturing
equipment and the supply chain to establish a
brand, make the parts and bring them to market.
But
not anymore. |
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Moving beyond Rolex watches, low-quality valves
and brand-name companies without requisite
testing facilities, counterfeiters are producing
fake industrial valves and components complete
with bogus marks, packaging, documentation and
certifications. Also creeping into the supply
chain are imitations or knock-offs that wear
their own brands (or none) but deliberately
mimic the appearance of famous-maker products.
The
International Chamber of Commerce (ICC,
www.iccwbo.org)
estimates that trademark counterfeiting accounts
for about 6% of world trade. It’s worth an
estimated $350 billion annually.
“The
International Anti-Counterfeiting Coalition (IACC,
www.iacc.org)
reports the majority of counterfeit valves come
from Asia, primarily China, and that Eastern
Europe also has become a significant source. The
manufacture and distribution of counterfeit
valves and industrial products has been linked
to organized crime. Counterfeit approval marks
have been found on products built with
substandard materials - which pose potential
shock and fire hazards to plants and maintenance
employees.
It
would be one thing if counterfeiting only
compromised patents, copyrights and sales
revenues. But in the case of industrial valves,
it’s also a matter of functionality. They put on
fake nameplates, logos and certifications and
the valves don’t work. A counterfeit valve
subjected to a critical service environment
would be expected to handle stresses however it
just blows up. And this is not limited to just
BDK – our competitors are seeing the same thing
with their products. Users may not realize this
until years later, when those fake valves are
called on to work and fail instead. |
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One
contributor is Internet-based businesses that
routinely sell millions of dollars worth of
industrial equipment and valves that enable the
smallest shop to market and deliver items
worldwide. These speedy, global transactions can
be helpful, but participants reportedly don’t
conduct as much verification and certification
as traditional manufacturer-to-distributor
channels.
Some
purchasers accept counterfeiting and knowingly
buy replicated valves. Some people actually
choose to purchase counterfeit products,
assuming they’re paying less for products that
are equal in value to the legitimate products
they mimic, People who deliberately choose to
buy counterfeit products aren’t victims.
Instead, they support the criminally deceptive
practices of counterfeiters by creating a
built-in market for their goods. If consumers
stopped using counterfeit products,
counterfeiting wouldn’t disappear. However, in
many cases, counterfeiting would be less
profitable and more risky without these easy
sales.
It
would be one thing if counterfeiting only
compromised patents, copyrights and sales
revenues. But in the case of industrial
components, it’s also a matter of safety.
We
expect parts to fit, function and endure. But
counterfeits generally use cheaper and less safe
materials, such as flammable plastics, less
durable alloys, loose tolerances and inadequate
electroplating. Copiers cut production costs by
not respecting quality and safety standards,
imitating external appearances with no knowledge
or understanding of the technologies needed to
produce functional, durable parts.
Some
fake valves are obvious on inspection. Visible
clues can include packaging differences,
alternate countries of origin or oddball serial
number formats or differences in the look of
subcomponents. Names and logos might be
misspelled. Increasingly however, the more
sophisticated fakes are essentially identical
under routine inspection or testing. The hidden
differences, determinable only by experts, may
have serious consequences. |
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Perhaps the best way to avoid counterfeit
devices is to buy from manufacturers and
distributors that are well known to your own
company and its engineers. However, it’s also
vital to maintain frequent personal contact with
authorized suppliers because counterfeiters can
set up false representatives and corporations to
support their fake products and documentation.
When
you’re in a rush, you might not check some
certifications as close as possible, So, besides
checking that documents aren’t bitmapped images
and telephoning to confirm suppliers claims and
identities, buyers also must be responsible for
their valves audit trails, and make sure where,
when and who makes these products.
At the end of it “Being Penny wise and Pound
Foolish” is not really a myth !! |
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BDK Certifications & Approvals |
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